I mix my own gases, although I use the LDS for air, 32, 36 or 100 top offs. All of my tanks are numbered and tracked in a gas analysis chart that I keep in my van. Trimix & 50/50 gets analyzed at least 5 times prior to a dive over a five day period. At least twice during this process, I use two seperate oxygen sensors with a flow meter and a high resolution voltmeter. I calibrate the sensors with 100% O2, 100% He and dry filtered air. I input these 3 calibration points into a linear regression program using one of my TI 83, 84 or 89 calculators. I then sample the unknown gas and enter it's oxygen sensor output into the linear regression formula to achieve my FO2.
Although, this may seem excessive, my life, and that of my buddies, is well worth the effort. It is a far superior way of getting accurate analysis over a broad range of oxygen fractions using 3 calibration points versus the typical single calibration point offered by commercial oxygen sensors.
Since I am rarely starting with empty cyclinders, I run calculations for what FO2 & FHe I plan to finish with and then mix by partial pressure (pp) method using a bench digital pressure gauge. Experience has shown me that van der Waal forces can effect my final gas outcome fractions. In essence, oxygen and helium do not act like ideal gases. Oxygen is slightly more compressable than air and helium slightly less compressable than air. Therefore, I knock off about 2% of the calculated oxygen pressure and then add about 2% more helium pressure than calculated.
I analyze FHe, although this is much less critical than FO2, since +/- 5% helium has very little impact on deco schedules for the duration/depth dives I conduct.
I have found that gas homogeneity of heliox or trimix mixtures, is not achieved, for at least a day after my final top offs.
I also confirm manifold crossovers are open each time I analyze.
The day before a dive I label all tanks with appropriate MODs on the sides and bottom of the cylinders.
In case you are wondering, I neither iron or fold my underwear and socks. I am only anal about breathing gases.
I would be glad to show &/or demonstrate, to anyone interested, my mobile calibration system that fits into a oversized briefcase.






Bookmarks